Our Services
Butyl Reclaimed Rubber
Manufacturing Process
Here’s a brief of the manufacturing process at AIC:
Collection
Reclaimed butyl rubber tubes are purchased in bulk and sent to our scrap processing facilities. We have established a collection and logistics department to carry
Sorting
Metal valves are removed from each reclaimed butyl rubber tube and the lot is sent to the washing station.
Washing
The tubes are thoroughly washed with clean water to remove non-rubber material. To curb water wastage, AIC uses a sophisticated system where the water used in washing is filtered and reused again.
Shredding
The washed tubes are dried completely and are shredded for further processing.
Grinding
Industrial granulators turn the shredded rubber into granules, increasing the surface area and making it easier to reclaim.
Extrusion (Desulfurization without chemicals)
The reclaimed rubber granules are fed into the extruders for vulcanization.
Straining
The rubber is strained to remove heavy particles.
Filtration
Different mesh sizes are used (depending on client requirements) to remove impurities and increase the rubber's plasticity.
Sheeting and Cooling
The treated reclaimed butyl rubber is then passed through a final process of kneading pure rubber into compact sheets. The sheets are fed into our state-of-the-art cooling system where it is either cooled by a water bath, air cooling chambers, or both, as per client requirements. Blower fans on conveyor belts are also placed to cool the reclaimed butyl rubber sheets.
Packing
The sheets are packed with EVa or Pe sheets before stacking them into pallets.
Whole Tyre Rubber
Natural Butyl Rubber
Our Services
What Service We Offer
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Opening Hours
- 08.00 AM - 20.00 PM
- 08.00 AM - 17.00 PM
- 09.00 AM - 14.00 PM
- 09.00 AM - 18.00 PM
Our Approach
Sustainability Strategy
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Achievements:
Recycling the water used during reclaimed butyl rubber washing and the manufacturing process for minimal water wastage. Implementation of safety guidelines in every AIC manufacturing facility. Regular health checkups and treatments for AIC employees. Hosting employee workshops for professional training, resulting in virtually no accidents or harm to employees.
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Goals:
Establishing rigorous environmental policies and goals. Use of energy-efficient manufacturing processes that help reduce greenhouse gases. Shifting to the use of renewable energy (Solar energy according to feasibility) Implementing pollutant reduction activities to prevent wastewater pollution. Working on climate change response policies.